Broader Alignment Tolerances,
Increased Standoff Clearance, Smallest Sensor and More
Why Mercury Encoders Make It Easier To Design High Performance Into Your Equipment
Page 3 of 10
Eliminate the Frustration of Touchy
Encoder Alignment
Mercury Solves this Problem for Good
Fussy alignment is no longer a concern. With Mercury’s
patented PurePrecision
™
optics, advanced SmartPrecision
™
electronics and LED alignment indicators, you can push the
sensor against your reference surface, tighten the screws and
you’re finished. Try that with brand X or Y.
This performance is possible thanks to relaxed alignment
tolerances, particularly in the theta Z axis. Mercury offers a
± 2° sweet spot– that’s a 300% improvement over the best
competitive encoder. And that will result in dramatic savings
in manufacturing costs.
No other commercially available encoder is easier to align,
easier to use, or easier to integrate into your designs.
Alignment Tolerance Comparison**
Mercury* Brand X Brand Y Mercury vs. Best Competitor
Z Standoff ± 0.15mm ± 0.1mm ± 0.1mm Mercury is 50% better
Y ± 0.20mm for linear ± 0.1mm unspecified Mercury is 100% better
± 0.10mm for rotary 19mm dia.
theta X ± 1.0° unspecified ± 1.0°
theta Y ± 2.0° ± 0.1° ± 1.0° Mercury is 100% better
theta Z ± 2.0° ± 0.006° ± 0.5° Mercury is 300% better
*Measured at a constant temperature for one axis at a time with all other axes at their ideal positions.
**Based on published specifications
>
_
Mercury Can Reduce System Size and Cost
Mercury’s sensor height is 44% shorter than competitive encoders,
making it easy to fit into your design. This reduction can also cut total
system weight and cost by allowing the use of smaller motors and
stages. Safe system operation is also enhanced thanks to Mercury’s
generous standoff clearance– 200% greater than other encoders.
And its standoff tolerance is 50% greater than the best alternative.
This significantly relaxes mechanical system tolerances,
while reducing system costs.
BBrraanndd YY
BBrraanndd XX
MMeerrccuurryy
± 2°
± 0.5°
± 0.006°
TThheettaa ZZ AAlliiggnnmmeenntt TToolleerraannccee
Mechanical Dimension Comparison**
Mercury Brand X Brand Y Mercury vs.
Best Competitor
Sensor Z height 8.4mm 23mm 15mm 44% better
Standoff clearance 2.4mm 0.5mm 0.8mm 200% better
Standoff tolerance ± 0.15mm ± 0.1mm ± 0.1mm 50% better
System height 11.7mm 28.5mm 15.8mm 26% better
**Based on published specifications
BBrraanndd XX
BBrraanndd YY
MMeerrccuurryy
SSttaannddooffff CClleeaarraannccee
2.4mm*
± 0.15mm
0.8mm
± 0.1mm
0.5mm
± 0.1mm
* Dimensions shown illustrate encoder system standoff clearance; see Mercury
Encoder Interface Drawings for correct design reference surfaces.
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